In house- Complete set-up for chemical analysis of daily produced heats with Spectrometer latest model SPECTROMAXx-F imported from Germany with 28 Elements -- Fe –base & Nickel base program.
Tensile & Bend testing:
Universal testing machine of capacity 20 tons (UTN-20) is calibrated under LLOYD’S/NABL for checking Tensile, Elongation, Yield stress & R.A. for taken everyday heat samples.
‘SMS’ make Hardness testing machine suitable to perform the test as per Brinell and Rockwell.
In-house Dye- Penetrant & Magnetic particle testing facilities. Radiography & Ultrasonic testing from the any reputed outside lab. Located very nearby.
Acid test is being conducted for checking carbonate contamination. Strength and Hardness is being checked.
All necessary instruments required for casting inspection like - Marking plate, Height gauge-24”,Vernier-8”to24”,Dial vernier, Digital vernier, Combination set, Radius gauge, Inside-outside calipers etc.
Our shop has got an approval from “Indian Boilers Regulating Act (IBR)”and do execute orders under IBR inspection. An ISO 9001:2008 approval from TUV-NORD (German accreditation). PED & W0 approval from TUV-NORD systems GmbH &Co.Kg (Essen)
Having our own well equipped pattern shop with all major necessary wood processing machines like wood band saw cutter, Thickness with Surface planner, Bench grinder, Lathe m/c & Drill, Lathe etc. where can make all Wooden, Aluminum, Gun-metal, Shell moulding patterns from your drg./design/sample etc. Proper storage of patterns to maintain the condition of the valuable customer patterns.
Moulding & Core (Co2, No-bake, Single part):
High Speed Intensive Mixer for Moulding sand preparation -1800kg/hour. Mould Sand preparation mixers & mullers – 2 nos. each of 300 kg capacity. Core sand Preparation Mixer – 01 no. with 200 kg capacity. Co2 Gas Manifold – 01 no. Mould boxes from 300 mm to 1800 mm. Pneumatic rammers for sand ramming. Air-compressor with capacity of 32 CFM air supply for pneumatic tools.
Medium frequency Induction melting furnace of INDOPOWER -250 KW with two crucibles- one having capacity of 300 kg & another one of 750 kg. Water softening plant for generating soft water to circulate within copper coils of furnace. Immersion type Pyrometer for Temperature measurement of Liquid metal.
Pneumatic chisel for easy sand removal also Mechanized Knock-out is already ordered
Swing Frame grinder (16”x2.5”)– 02nos. Flexible shaft grinders with various attachments – 08 nos. Gas cutting accessories / IGBT based welding & Electric Arc cutting machine of 600 AMPS. Heat-treatment – In house with computerized control (Time-Temp chart) which is suitable to perform H/t of majority of Ferrous grades. Shot blasting – 48” size Turn table double door shot blast machine suitable to do shot blast for the daily produced castings.
EOT crane of 3 TONS in production area EOT crane of 2 TONS for Fettling area EOT crane of 1 TONS for Heat-treatment area
We are using Foundry Customized complete software for the ease of production operations with all required modules like stores, purchase, patterns, production, testing, dispatch etc.