Saturn Technocast LLP

Other

We at Taurus Technocast. Shall provide castings as per the customer’s requirements and indian / overseas standards.

We at Taurus Technocast. Shall achieve the customer’s satisfaction by continual improvement of the quality management system in accordance with the iso-9001: 2000 guidelines.

We shall inform the customer’s requirements to our employees so that the product quality can be ensured during all stages of production.

Chemical Analysis:

In house- Complete set-up for chemical analysis of daily produced heats with Spectrometer latest model SPECTROMAXx-F imported from Germany with 28 Elements -- Fe –base & Nickel base program.

Tensile & Bend testing:

Universal testing machine of capacity 20 tons (UTN-20) is calibrated under LLOYD’S/NABL for checking Tensile, Elongation, Yield stress & R.A. for taken everyday heat samples.

Hardness testing:

‘SMS’ make Hardness testing machine suitable to perform the test as per Brinell and Rockwell.

NDT testing:

In-house Dye- Penetrant & Magnetic particle testing facilities. Radiography & Ultrasonic testing from the any reputed outside lab. Located very nearby.

Sand testing:

Acid test is being conducted for checking carbonate contamination. Strength and Hardness is being checked.

Inspection:

All necessary instruments required for casting inspection like - Marking plate, Height gauge-24”,Vernier-8”to24”,Dial vernier, Digital vernier, Combination set, Radius gauge, Inside-outside calipers etc.

Approvals:
Our shop has got an approval from “Indian Boilers Regulating Act (IBR)”and do execute orders under IBR inspection. An ISO 9001:2008 approval from TUV-NORD (German accreditation). PED & W0 approval from TUV-NORD systems GmbH &Co.Kg (Essen)

For more details regarding these certificates please refer to PDF.

Setup

Pattern Shop:

Having our own well equipped pattern shop with all major necessary wood processing machines like wood band saw cutter, Thickness with Surface planner, Bench grinder, Lathe m/c & Drill, Lathe etc. where can make all Wooden, Aluminum, Gun-metal, Shell moulding patterns from your drg./design/sample etc. Proper storage of patterns to maintain the condition of the valuable customer patterns.

Moulding & Core (Co2, No-bake, Single part):

High Speed Intensive Mixer for Moulding sand preparation -1800kg/hour. Mould Sand preparation mixers & mullers – 2 nos. each of 300 kg capacity. Core sand Preparation Mixer – 01 no. with 200 kg capacity. Co2 Gas Manifold – 01 no. Mould boxes from 300 mm to 1800 mm. Pneumatic rammers for sand ramming. Air-compressor with capacity of 32 CFM air supply for pneumatic tools.

Melting:

Medium frequency Induction melting furnace of INDOPOWER -250 KW with two crucibles- one having capacity of 300 kg & another one of 750 kg. Water softening plant for generating soft water to circulate within copper coils of furnace. Immersion type Pyrometer for Temperature measurement of Liquid metal.

Knock-out:

Pneumatic chisel for easy sand removal also Mechanized Knock-out is already ordered

Fettling:

Swing Frame grinder (16”x2.5”)– 02nos. Flexible shaft grinders with various attachments – 08 nos. Gas cutting accessories / IGBT based welding & Electric Arc cutting machine of 600 AMPS. Heat-treatment – In house with computerized control (Time-Temp chart) which is suitable to perform H/t of majority of Ferrous grades. Shot blasting – 48” size Turn table double door shot blast machine suitable to do shot blast for the daily produced castings.

Material Handling:

EOT crane of 3 TONS in production area EOT crane of 2 TONS for Fettling area EOT crane of 1 TONS for Heat-treatment area

ERP software:

We are using Foundry Customized complete software for the ease of production operations with all required modules like  stores, purchase, patterns, production, testing, dispatch etc.